Enhancing Aussie Mine Safety with Elios 3 - A Queensland Success Story

Published by

Jack Harkins

on

April 23, 2025

Mining safety is a top priority in Australia, and accurate inspections of critical infrastructure play a crucial role. At a Queensland open-cut mine, a recent inspection showcased how the Elios 3 drone significantly boosted safety, efficiency, and reliability in handling a challenging underground culvert inspection.

The challenge

Inspecting underground culverts in Aussie mines can be notoriously difficult and hazardous. Traditional inspection methods often mean sending workers into tight, potentially dangerous spaces, risking injury and structural damage. At this particular Queensland site, an 80-metre-long culvert was partially submerged and completely inaccessible using manual or standard robotic inspection techniques.

Key inspection needs:

  • Safety first: Avoid placing workers in hazardous confined spaces.
  • Speed & efficiency: Conduct inspections quickly and effectively.
  • Adaptable solutions: Ability to tackle unexpected obstacles.
  • High-quality data: Precise visual data capture for accurate structural assessments.
The Elios 3 preparing to map the culvert.

Flyability Elios 3, the ideal solution

The inspection team chose Flyability Elios 3, a robust, collision-resistant drone perfect for complex, confined inspections typical in Australian mining environments. The Elios 3 quickly proved invaluable:

  • Fast and easy deployment, completing the inspection in under a day.
  • Safe operation, even in partially submerged and difficult-to-access locations.
  • Clear, detailed visual data collection under challenging conditions.

Mid-inspection, the drone encountered an unexpected obstacle, a group of bats nesting inside the culvert. With Elios 3’s flexible design and powerful 16,000-lumen lights, the team swiftly adjusted to conduct the inspection at night. This ensured excellent visibility, accurate data capture, and minimal disturbance to local wildlife.

A side view of the Culvert from the Cockpit app.

Proven benefits in Australian conditions:

  • Enhanced worker safety: Completely avoided human entry into hazardous confined spaces.
  • Greater efficiency: Drastically reduced downtime by completing inspections rapidly.
  • Precision insights: Provided engineers with detailed, high-quality visual data.
  • Real-world adaptability: Demonstrated flexibility to adapt swiftly to unforeseen challenges.

Ready to boost your site’s safety?

This Queensland case highlights how Elios 3 can enhance safety, streamline inspection processes, and deliver actionable insights specifically tailored for Australian conditions.

Keen to discover how Elios 3 could work at your site? Reach out to Sphere today, let’s start exploring what's possible for your operations.